Unusual Machines Revolutionizes FPV Drone Production with HP’s 3D Printing Tech

Estimated read time 3 min read


Unusual Machines, Inc. (NYSE American: UMAC), owner of popular FPV drone brands Rotor Riot and Fat Shark, is shaking up the drone industry with a groundbreaking move. The company has adopted HP’s Multi Jet Fusion (MJF) 3D printing technology for manufacturing drone components, particularly for FPV (First-Person View) drones.

A Game-Changer for FPV Drone Manufacturing

The adoption of HP’s MJF technology is set to transform the production of FPV Drones, known for their demanding performance and durability requirements. Unusual Machines’ CEO, Allan Evans, explains the strategy:

“In order for our products to remain competitively priced while moving production to the U.S., we have to use innovative production processes. The implementation of HP’s advanced 3D printing technology is not only helping us control costs, but allows us to create higher quality products capable of meeting the performance demands of FPV drones.”

SkyLite: The First MJF-Powered Drone

Unusual Machines has partnered with HP 3D Printing to optimize their production process. The first product to benefit from this cutting-edge technology is the SkyLite, one of Rotor Riot’s top-selling platforms. All MJF parts for the SkyLite will be produced domestically in the United States by Forecast3D, aligning with Unusual Machines’ commitment to local industry growth.

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Unusual Machines’ Strategic Acquisitions

In November 2022, Unusual Machines acquired Rotor Riot, a well-known name in the FPV drone market. This acquisition, along with that of Fat Shark, was part of Unusual Machines’ strategy to strengthen its market position and expand its customer base through direct-to-consumer sales and community-driven product development.

Advantages of Multi Jet Fusion Technology

HP’s MJF technology offers several benefits for drone manufacturing:

  1. Production of intricate designs with robust strength and durability
  2. Rapid response to design changes
  3. Simultaneous manufacturing of multiple parts with superior finishes
  4. Use of TPU materials, ensuring exceptional resilience

Brian Ingold, Head of Go-to-Market Solutions at HP Personalization & 3D Printing, shares his excitement: “At HP, we believe 3D printing is a catalyst for innovation, which is why we are excited to partner with Unusual Machines and bring Multi Jet Fusion technology to shape the future of drone manufacturing.”

The Future of Drone Production

Unusual Machines has announced that parts manufactured using HP’s MJF technology for the SkyLite drone are now available for purchase. Moreover, all future SkyLite drones will be produced using these advanced 3D printed components.

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This move positions Unusual Machines as a potential leader in the rapidly growing Drone Industry. According to Fact.MR, the global drone accessories market is currently valued at $17.5 billion and is projected to reach $115 billion by 2032.

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DroneXL’s Take

The adoption of advanced 3D printing technology by Unusual Machines marks a significant milestone in the FPV drone industry. This innovation not only promises to enhance the quality and durability of FPV drones but also supports domestic manufacturing in the United States. As we’ve seen in recent articles about FPV drone racing and freestyle competitions, the demand for high-performance, resilient drones is constantly growing.

Unusual Machines’ strategic acquisitions of Rotor Riot and Fat Shark, combined with its partnership with HP, could be a game-changer. This move has the potential to lead to more accessible, higher-quality FPV drones for enthusiasts and professionals alike, while also strengthening Unusual Machines’ position in the competitive drone market.


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